30 Best 3D Printed Helmets You Can 3D Print

ByMichael Dwamena Updated on Reading Time: 16 minutes

Many people have always wanted to have models of various props like helmets, weapons, and other artifacts from games and movies. I decided to put together a list of some of the best 3D printed helmets that you can download and start 3D printing yourself.

Feel free to share this with some fellow 3D printing friends.

1. Full Scale Stormtrooper Helmet

30 Best 3D Printed Helmets You Can 3D Print - Storm Trooper Helmet - 3D Printerly

The Stormtrooper helmet brings back fond memories of the classic Star Wars movie. The model features a high level of detail with a very striking resemblance with the original from the movie.

If you can print the Stormtrooper helmet, you can use it as decorative items, Halloween props, and even cosplay props since it is wearable. The model consists of 16 different parts that need to be assembled after printing. Each part of the model is capable of being printed on a standard hotbed.

You can visit their Patreon to have access to newer models for a fee of $10 a month.

The designer recommends buying some fiberglass resin if you are printing the model with PLA, to paint the model with it. This is to prevent cracking.

2. Iron Patriot Helmet (Iron Man)

30 Best 3D Printed Helmets You Can 3D Print - Iron Patriot Helmet - 3D Printerly

The Iron Patriot helmet is a replica of the helmet worn by Iron Man’s sidekick, Iron Patriot, in the Iron Man 3 movie. The model is a life-sized model that can be worn by an adult.

The Iron Patriot helmet is a segmented 20-piece model that needs to be assembled after printing.

3. Halo 4 Helmet

30 Best 3D Printed Helmets You Can 3D Print - Halo 4 Helmet - 3D Printerly

Tons of Halo game fans would love this model. Halo 4 helmet is a full-size 1:1 model of the headgear used by the characters from the Halo game.

While this Halo helmet bears a huge resemblance with the helmet used in car races and motorcycle events, it is not suitable for this purpose for obvious reasons. But it could serve as a piece of general safety equipment.

The Halo helmet covers the entire head of the person wearing it, with a honeycomb structure at the front area to see from. This model is rated as a Size A, meaning it is for adults.

It consists of 16 different parts and 4 visors that need to be assembled once printing is done.

The designer sliced the STL files for the model on Makerware at a medium profile consisting of a 0.2mm layer height, 2 shells, and 10% infill with rafts and supports enabled.

Here is a short video from Ryan Masching on how to assemble the model.

Or you can check out this guide on how to assemble the model.

You can check out the size B (medium size) and size C (children) models.

4. The Mandalorian Helmet

30 Best 3D Printed Helmets You Can 3D Print - The Mandalorian Helmet - 3D Printerly

Another Star Wars helmet inspired by the Mandalorian Helmet from the fictional Star Wars movie. This helmet can be used for decorations and to impress plenty of people.

It features a high level of detail similar to the headgear from the movie. The model is divided into three parts that can be printed individually and then assembled after printing with glue.

The model is wearable and can fit an adult head.

5. Squid Game Mask

30 Best 3D Printed Helmets You Can 3D Print - Squid Game Mask - 3D Printerly

Fans of the popular Korean series (Squid Game) will recognize this mask. The model is based on the mask worn by the Front Man character in the series. It only covers the entire front area of the wearer, leaving the back half of the head exposed.

It can be used as costume for parties or as toys. The Squid Game mask is a 1:1 replica of the original.

The designer stated that the mask can be scaled to fit a smaller or larger head by a 3D printing software.

6. Death Trooper (AWT Trooper)

30 Best 3D Printed Helmets You Can 3D Print - Death Trooper Helmet - 3D Printerly

The Death Trooper helmet is based on the helmet used by the Death Trooper soldiers from the Star Wars movie. This model allows you to share in the experience of a Death Trooper when you wear it.

This model is split into different parts that need to be assembled once the printing is done. The download file also features the whole helmet that can be printed at a go without the need for assembling.

The designer also stated that the full-body suit is available if you want to purchase it.

You can purchase the full-body suit from the CGTrader webpage.

7. Iron Man Helmet, Articulated Wearable

30 Best 3D Printed Helmets You Can 3D Print - Iron Man Helmet, Articulated Wearable - 3D Printerly

The Iron Man helmet can be traced back to the helmet worn by Marvel’s Iron Man character. This helmet shares a striking resemblance with the one from the movie, down to its functionality.

It is a segmented piece made up of smaller components that need to be assembled after printing.

The helmet extends to cover the entire face of the person wearing it. The model was designed to be able to reveal the face of the wearer (with servos), with the tap of a button just like in the movies

The eyes of the model also feature LEDs whose brightness can be dimmed or increased with some added wiring.

The model features an instruction manual that can be used to assemble the parts after printing.

Here is a video on how to assemble the model.

There are other videos on how to wire, assemble the eye sockets, and paint the model on Thingiverse .

The designer stated that the servos will behave erratically when their batteries are low. He also recommended using a probe from a USB to power the servos when setting up the model and using a fresh pair of batteries when the helmet has been completely assembled.

8. Iron Man Helmet MK3

30 Best 3D Printed Helmets You Can 3D Print - Iron Man Helmet MK3 - 3D Printerly

Another Iron Man Helmet based on the Iron Man movie. The model is much similar to the original Iron Man Helmet. The only exception is that the helmet cannot open and close like in the movies.

The model is split into 5 parts that need to be assembled. The fully whole model is also available in the download files and can be printed at once without the need for any assembling.

9. Guardians of the Galaxy: Star Lord’s Mask Version 2

30 Best 3D Printed Helmets You Can 3D Print - Star Lord's Helmet - 3D Printerly

People that enjoyed the Guardians of the Galaxy movie, would love this helmet. The model is based on Star Lord’s helmet from the movie. The helmet is similar to the Ant-Man’s Helmet with the top cut open, revealing the hair of the wearer.

This model is suitable for a small-sized head. The model is split into 4 parts that need to be assembled after printing. It also includes 2 lenses for the eye sockets.

The designer recommended printing the left and right pieces facing upwards to reduce the print time. He also recommended an infill density of 15% and a resolution of 0.2mm.

10. Clone Trooper Helmet

30 Best 3D Printed Helmets You Can 3D Print - Clone Trooper Helmet - 3D Printerly

If you are a fan of Star Wars movie, you will love the Clone Trooper helmet. The Clone Trooper helmet is a replica of the headgear used by the Clone Troopers in the Star Wars movie.

It is divided into 18 parts that can be assembled with glue or epoxy. The download package also includes an instruction guide on how to assemble the model. The model is for an adult male.

The designer stated that the hole on the bottom is usually way too small to fit an adult sized head in these types of helmets. To fix this, he recommended attaching parts 7 and part 18 with magnets.

11. Thor‘s Helmet 3D Model

30 Best 3D Printed Helmets You Can 3D Print - Thor's Helmet - 3D Printerly

The model is based on the helmet used by the Thor character in the movie Thor. The helmet is similar to a regular gladiator helmet with winglike extensions around the ears of the model. It is an adult-sized model that can be worn by adults when assembled.

The designer stated that the parts are split to suit a 150 x 150 x 200mm print bed.

12. Helmet Batman vs Superman

30 Best 3D Printed Helmets You Can 3D Print - Helmet Batman vs Superman - 3D Printerly

This Batman vs Superman helmet is a miniature of the helmet used in the Batman vs Superman movie.

It has a striking resemblance to the original model. This model can be used as decorative pieces or given to kids as gifts.

The designer recommended printing the model with rafts and supports, a resolution of about 0.1mm, and an infill of 25%.

13. Captain America Helmet

30 Best 3D Printed Helmets You Can 3D Print - Captain America Helmet - 3D Printerly

People who want to 3D print life-sized helmets can start with this helmet. The model is based on the helmet used by Marvel’s fictional character, Captain America.

The Captain America helmet is split into two parts that can be joined together using plastic epoxy.

The designer stated that the printed helmet will fit a head size measured to be 24 inches at the brow line.

14. Thor Ragnarok Helmet (Wing Rotator)

30 Best 3D Printed Helmets You Can 3D Print - Thor Helmet ( Wing Rotator) - 3D Printerly

Another Thor Ragnarök helmet inspired by the headgear used by the Thor character from Marvel’s Cinematic Universe. The helmet resembles a regular gladiator helmet modified with short blades that rotate, on the area that covers the ears.

The model is an adult-sized model that can be worn by adults when assembled. The model includes an instruction manual that explains how to assemble the parts.

The designer stated that the part labeled 16 may not fit on some print beds. As a result, you may need to print parts 20 and 22 which is part 16 split into two.

15. Red Hood Helmet

30 Best 3D Printed Helmets You Can 3D Print - Red Hood Helmet - 3D Printerly

The Red Hood helmet brings back fond memories of the Red Hood character from DC’s Batman comics. The model comes in 14 different parts that need to be assembled.

The Red Hood helmet is an adult-sized wearable helmet that completely covers the human head when worn. The helmet also has eye sockets that allow the wearer to see from.

16. League of Legends – Zed Face Mask

30 Best 3D Printed Helmets You Can 3D Print - League of Legends-Zed Mask - 3D Printerly

Fans of the League of Legends game will love this helmet. The helmet is based on the headgear used by the Zed character in the League of Legends game.

The model is split into four parts that need to be assembled after printing. The STL files also include a full model that can be printed at a go, if your print bed is large enough.

It is basically a gladiator’s helmet. The model covers the entire head of the wearer and extends halfway around the base of the head.

17. Thanos Helmet (Infinity Wars)

30 Best 3D Printed Helmets You Can 3D Print - Thanos Helmet (Infinity War) - 3D Printerly

This model is based on the helmet worn by Thanos in Marvel’s Infinity Wars movie. The helmet’s shape is quite similar to a gladiator’s helmet of old, or a biker’s helmet without the visor.

It is divided into 12 different parts that need to be assembled after printing.

The designer stated that the model is for a head size measured at 24 inches.

18.  Black Panther Helmet – Civil War

30 Best 3D Printed Helmets You Can 3D Print - Black Panther - 3D Printerly

This is another helmet from Marvel Cinematic Universe, specifically from the Black Panther movie.

The model is divided into 5 parts that need to be assembled after printing. It also features a fully whole model that can be printed at a go.

The designer stated that the model has an internal width of 16cm which may be too small for an adult-sized head.

19. Captain Phasma Wearable Helmet

30 Best 3D Printed Helmets You Can 3D Print - Captain Phasma Helmet - 3D Printerly

Fans of the Star Wars franchise will definitely want to have this helmet, especially the female fans. The Captain Phasma helmet shares a striking resemblance with the original helmet from the movie.

The model is split into 20 different parts that can be easily printed and assembled within a short period. The unsplit model is also available in the download files.

The designer recommended printing at a resolution between 0.2-0.3mm and an infill density between 5-10%.

He also stated that parts 3 and 4 of the model will require supports (very little) if they printed the way they already orientated. But if they are reoriented, the model will require many more supports, which increases the total print time.

20. Daft Punk Guy Manuel 3D Printable Wearable Helmet

30 Best 3D Printed Helmets You Can 3D Print - Daft Punk Helmet Guy Manuel - 3D Printerly

A very popular helmet you can find is the Guy Manuel Daft Punk helmet. This model is based on the helmet he used during this live stage band performances.

The helmet is an adult-sized helmet for adults with a tinted visor to see from.

The designer recommends printing with supports for all parts. He also stated that the parts require zip ties and glue to assemble the pieces.

Here is a guide on how to assemble the model.

21. Scorpion Mask (Mortal Kombat)

30 Best 3D Printed Helmets You Can 3D Print - Scorpion Mask - 3D Printerly

The Scorpion mask is based on the headgear worn by the Mortal Kombat character scorpion. The helmet is basically a disguise that covers the nose, down to the base of the chin of the wearer.

This particular model is usually paired with some sort of covering to conceal the head and other areas around the head. The model is a single piece that can be printed at once.

The designer recommends printing without supports at 0.1-0.2mm resolution and an infill density of 5-10%.

Also, he stated that the mask is about 16mm wide and the walls are fairly thick. You may need to rescale the model for it to fit you.

22. Daft Punk Thomas Helmet

30 Best 3D Printed Helmets You Can 3D Print- Daft Punk Helmet Thomas - 3D Printerly

Another iconic helmet inspired by the other member of the Daft Punk Band (Thomas). This Daft Punk helmet is very similar to the original helmet, down to the finest details.

The Daft Punk helmet consists of 16 parts, each of which can be printed on a 226 x 220mm hotbed.

It features a tinted visor at the front to see from, along with large ear cups.

The designer recommended printing the head of the model at 0.2mm and the ears and visors at 0.12mm. He also stated that the parts of the head can be printed without supports because of the way they are oriented.

23. Kylo Ren Helmet

30 Best 3D Printed Helmets You Can 3D Print- Kylo Ren Helmet - 3D Printerly

This Kylo Ren Helmet is based on the helmet used by the main antagonist in Star Wars – The Force Awakens Movie. It can best be described as a hybrid of a gladiator’s helmet and an American footballer’s helmet.

The helmet is a single piece that can be printed at once without any need for assembling if your printer can accommodate it. The designer recommended using the Netfabb software to cut the model into smaller pieces if it cannot fit on your print bed.

He also stated that while this model is not 100% the same as the original model, it is pretty close.

  • Designed by: Jtm
  • Number of downloads: 23,400+
  • You can find the Kylo Ren Helmet at Thingiverse.

24. Mass Effect N7 Breather Helmet

30 Best 3D Printed Helmets You Can 3D Print - Mass Effect N7 Breather Helmet - 3D Printerly

The N7 Breather helmet is one of the headgears from the Mass Effect video game. The helmet is quite similar to a motorbike rider helmet due to the visor in front.

The helmet is split into 24 parts that need to be assembled. Also, the file for the whole model is available in the download files. It was designed to be wearable and should fit an adult male.

25. The Flash Helmet

30 Best 3D Printed Helmets You Can 3D Print - Flash Helmet - 3D Printerly

If you have seen the popular DC Comics Television series, The Flash, you definitely need to try printing this helmet. The model is a replica of the helmet used by the character, Flash. The helmet is basically a headgear that covers the head with cutouts for the eyes, nose, and mouth area.

The helmet also features a lightning bolt symbol on its ear-cups.

It can be printed in one go since it is not split into several parts.

26. Gladiator Helmet Prop

30 Best 3D Printed Helmets You Can 3D Print - Gladiator Helmet - 3D Printerly

The model is based on the helmet worn by the Roman General turned slave Maximus Decimus Meridus in the classic Gladiator movie.

The designer stated that the model only requires supports on its exterior. He also stated that you can scale the model to your preferred size.

27. Synth Field Helmet (Fallout 4)

30 Best 3D Printed Helmets You Can 3D Print - Synth Field Helmet (Fallout 4) - 3D Printerly

People who enjoyed the Fallout video game will love this helmet. The model is based one of the helmets used in video game.

This Synth helmet is sized for an adult male. The model is split into 12 parts that need to be assembled once the printing is completed.

28. Wolverine Helmet
30 Best 3D Printed Helmets You Can 3D Print - Wolverine Helmet - 3D Printerly

A very popular helmet based on the Wolverine character from the popular X-men comics.

This helmet is basically a regular helmet that extends to the face of the wearer. It also has plastic straps attached to the helmet for support, a cutout to see from, and some winglike extensions that point out from the side of the helmet.

The download files include a model without the chin strap attached to the helmet and another file with the helmet and straps attached.

29. Ant-Man Helmet

30 Best 3D Printed Helmets You Can 3D Print - AntMan Helmet - 3D Printerly

Fans of the popular Marvel’s character, Ant-Man, will love this helmet. The model is a wearable helmet that covers the entire face of the wearer, with cutouts for the eye sockets to enable the wearer to see.

These cutouts for the eye sockets can be printed with clear filaments to aid vision. The helmet also has antennas on the ear section of the helmet.

The download files include the complete whole model that can be printed at a go and parts of the model that need to be assembled after printing.

30. Doom Helmet

30 Best 3D Printed Helmets You Can 3D Print - Doom Helmet - 3D Printerly

This model is based on the helmet used by the Doom Slayer character. The Doom helmet covers the entire head of the person wearing it. The model has a huge visor in front which can be tinted during post-processing to conceal the face of the wearer.

The model can be printed in one go since it does not require any form of assembling.

  • Designed by: Jace1969
  • Number of downloads: 22,800+
  • You can find the Doom Helmet at Thingiverse.

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Michael Dwamena is the founder of 3D Printerly, a platform dedicated to simplifying 3D printing for hobbyists and professionals alike. Owns over 20 3D printers (filament and resin) and has plenty experience 3D printing. Michael has authored over 900 articles, helping millions navigate the exciting world of 3D printing.

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